dewalt dw735 user manual

Safety Precautions and Warnings

Always wear eye protection and tie back loose clothing. Avoid overreaching and keep hands clear of the cutterhead. Use a push stick for small workpieces.

Essential Safety Tips for Operating the DW735

Always wear eye protection‚ a dust mask‚ and tie back loose clothing. Ensure the workpiece is properly aligned and supported before planing. Use a push stick for small or narrow materials to maintain control. Keep hands and fingers away from the cutterhead at all times. Avoid overreaching or operating the planer when fatigued. Regularly inspect the tool for damage or wear and ensure all guards are in place. Follow the instruction manual for proper setup and operation to minimize risks and ensure safe functionality.

Understanding Warning Labels and Symbols

Familiarize yourself with the warning labels and symbols on the DW735 to ensure safe operation. These labels indicate potential hazards‚ such as sharp cutting edges or moving parts. Symbols like triangles with exclamation marks signal important safety information. Always read and understand the meaning of these warnings before operating the planer. Refer to the instruction manual for a detailed explanation of each symbol and label. Adhering to these warnings minimizes risks and ensures proper functionality of the tool.

Key Features and Specifications of the DW735

The DW735 features a 15 Amp motor‚ three-knife cutterhead‚ and two feed speed options for efficient material processing. Its portable design and robust construction ensure professional-grade performance.

Motor Power and Performance Capabilities

The DW735 is powered by a robust 15 Amp motor‚ delivering consistent performance for demanding woodworking tasks. Its three-knife cutterhead operates at 10‚000 RPM‚ ensuring smooth material processing. The planer features two feed speed options: 96 and 179 cuts per inch (CPI)‚ allowing users to adapt to various project requirements. This versatility‚ combined with the motor’s high torque‚ enables efficient handling of large cuts in wider materials. The automatic carriage lock reduces snipe‚ enhancing precision and overall work quality‚ making it ideal for both professionals and DIY enthusiasts.

Three-Knife Cutterhead and Feed Speed Options

The DW735 features a high-performance three-knife cutterhead that rotates at 10‚000 RPM‚ ensuring a smooth finish on wood surfaces. It offers two feed speed settings: 96 and 179 cuts per inch (CPI)‚ allowing users to choose between finer finishes or faster material processing. The three-knife design minimizes vibration and improves overall cutting accuracy‚ while the dual feed speeds provide flexibility for various woodworking applications. This combination enhances productivity and ensures consistent results across different project requirements.

Setting Up the DW735 Planer

Unpack and inspect the planer for damage. Read the manual thoroughly before assembly. Ensure all components are included and properly aligned. Place the planer on a stable surface.

Unpacking and Initial Inspection

Unpack the DW735 planer carefully and inspect for damage. Verify all components‚ including the cutterhead‚ feed system‚ and accessories‚ are included and undamaged. Check for any signs of shipping damage‚ such as dents or bent parts. Ensure the planer is placed on a stable‚ flat surface before assembly. Review the manual to familiarize yourself with the tool’s features and components. This step ensures proper setup and safe operation.

Assembly and Alignment of Components

Begin by unpacking and ensuring all components are included and undamaged. Attach the stand to the planer base using the provided hardware. Align the cutterhead with the table‚ ensuring proper seating and securing it tightly. Adjust the feed system to ensure smooth operation and accurate material feed rates. Check the table alignment with the cutterhead for even cutting. Finally‚ verify the carbide knives are securely installed and properly aligned for optimal performance and safety. Follow the manual for precise alignment instructions.

Operating the Thickness Planer

Start by sliding material under the carriage‚ ensuring it lies flat. Use the two-speed gearbox for optimal cuts. Always maintain control and follow safety guidelines.

Starting the Planer and Basic Functionality

Before starting‚ ensure the planer is properly assembled and placed on a stable surface. Plug in the power cord and press the power button to activate the motor. Slide approximately 75 mm of material under the carriage‚ ensuring it lies flat against the base. Use the two-speed gearbox to adjust feed rates for optimal performance. Always maintain control and keep hands clear of the cutterhead. Refer to the manual for detailed operational guidelines to ensure safe and effective use of the DW735 planer.

Advanced Techniques for Smoothing Materials

For achieving precise‚ smooth finishes‚ use the DW735’s two-speed gearbox to optimize feed rates. Start with slower speeds for hardwoods and faster for softwoods. To reduce tear-outs‚ ensure the material is properly aligned and maintain consistent pressure. Use auxiliary fences or jigs for complex shapes. Periodically inspect and sharpen the cutterhead knives for optimal performance. Apply even pressure throughout the planing process to avoid uneven surfaces. Regularly clean the planer to prevent dust buildup and maintain accuracy. Always refer to the manual for specific techniques tailored to your material type.

Maintenance and Troubleshooting

Regular maintenance ensures optimal performance. Clean the planer frequently and inspect cutterhead knives for sharpness. Address uneven surfaces by adjusting the planer or using auxiliary fences.

Regular Maintenance Tasks for Optimal Performance

Regular maintenance is crucial for the DW735’s performance. Clean the planer and cutterhead frequently to prevent dust buildup. Inspect knives for dullness or damage and replace them as needed. Check belt alignment and tension‚ and adjust if necessary. Lubricate moving parts periodically to ensure smooth operation. Always follow the manufacturer’s guidelines for maintenance procedures to extend the tool’s lifespan and maintain accuracy. Refer to the user manual for detailed instructions on specific maintenance tasks and schedules.

Troubleshooting Common Issues

Address common issues by first consulting the user manual. If the planer vibrates excessively‚ check for improper balance or uneven material. For uneven thickness‚ ensure the material is flat and the cutterhead is clean. If the motor overheats‚ allow it to cool before resuming use. Check for loose belt tension or misalignment if the planer is not cutting evenly. Regularly inspect and replace dull knives to maintain performance. Ensure all safety features are functioning correctly before operation. Contact authorized service centers for complex repairs.

Accessories and Upgrades

Recommended accessories include extra knives‚ infeed/outfeed tables‚ and dust collection hoses. These upgrades enhance functionality‚ improve efficiency‚ and ensure optimal performance of the DW735 planer.

Recommended Accessories for Enhanced Functionality

For optimal performance‚ consider adding extra knives for the cutterhead‚ ensuring consistent results. Infeed and outfeed tables improve material support‚ reducing snipe. A dust collection hose enhances workshop cleanliness by efficiently capturing debris. Additionally‚ upgrading to a helical cutterhead provides a smoother finish and quieter operation. These accessories are designed to maximize the versatility and efficiency of the DW735‚ making it ideal for both professional and DIY woodworking projects. Always use genuine DeWalt parts to maintain warranty and performance standards.

Warranty and Service Information

The DW735 is backed by DeWalt’s warranty‚ with detailed terms outlined in the manual. For service‚ contact authorized centers or call 1-800-4-DEWALT. Use genuine parts to maintain warranty validity.

Understanding the Warranty Terms

The DW735 is covered by DeWalt’s warranty‚ which provides protection against defects in materials and workmanship. The warranty terms are fully detailed in the user manual‚ ensuring clarity for users. Proper registration and adherence to maintenance guidelines are essential to maintain warranty validity. For specific coverage periods and conditions‚ refer to the manual or contact DeWalt directly. Using genuine DeWalt parts is recommended to uphold warranty conditions and ensure optimal performance of the planer.

Locating Authorized Service Centers

To locate authorized service centers for your DW735‚ visit DeWalt’s official website and use the service locator tool. Enter your location to find nearby centers. For assistance‚ call DeWalt’s toll-free number at 1-800-4-DEWALT or refer to the manual for contact details. Authorized centers provide genuine parts‚ expert repairs‚ and warranty support‚ ensuring your planer remains in optimal condition. Using authorized services guarantees compliance with warranty terms and maintains the tool’s performance and safety standards.

The DeWalt DW735 is a reliable and versatile thickness planer designed for professional and DIY woodworking projects. With its powerful 15 Amp motor‚ three-knife cutterhead‚ and two feed speed options‚ it delivers consistent results. Always follow safety guidelines‚ wear protective gear‚ and maintain the tool regularly for optimal performance. Refer to the manual for detailed instructions and troubleshooting tips. For repairs‚ use authorized service centers to ensure warranty compliance and genuine parts. Proper use and maintenance will extend the life of your planer and ensure safe‚ efficient operation.